Name: 智塑云MES
Brand: 智引科技
Availability: InStock

半导体设备制造具有产品配置复杂、精密装配要求高、整机调试周期长、测试验证严格等特点。从关键零部件加工、模块装配到整机集成与性能测试，各环节紧密关联，对生产过程管控、测试数据管理及产品质量追溯提出了更高要求。

Semiconductor equipment manufacturing is characterized by complex product configurations, stringent requirements for precision assembly, lengthy commissioning cycles for complete machines, and rigorous testing and verification. All stages, from the machining of key components and module assembly to whole-machine integration and performance testing, are closely interrelated, imposing higher demands on production process control, test data management and product quality traceability.

智引科技面向半导体设备制造场景，提供以 MES 为核心的数字化解决方案，围绕精密装配、整机调试、测试验证与质量追溯等关键环节，实现制造过程透明化、关键数据可追溯和生产异常闭环管理。

Targeting the semiconductor‑equipment manufacturing scenario, Zhiyin Technology provides a digital solution centered on MES (Manufacturing Execution System). Focusing on key links including precision assembly, complete‑machine commissioning, test validation and quality traceability, it delivers transparent manufacturing processes, traceable critical data and closed‑loop management of production anomalies.

核心解决方案

Core Solutions

1.设备配置与装配过程管理

Equipment Configuration and Assembly Process Management

关联产品型号、生产工单、物料清单及装配任务，记录关键部件领用、安装与工序执行情况，确保设备配置与实际装配记录一致，降低错装、漏装及配置偏差风险。

Link product models, production work orders, bills of materials and assembly tasks. Record the requisition, installation and procedure execution of key components to ensure consistency between equipment configuration and actual assembly records, and reduce risks of mis‑assembly, omitted assembly and configuration deviations.

2. 精密装配与关键工艺管控

Precision Assembly and Key Process Control

通过电子作业指导、关键工序确认及工艺参数记录，规范精密部件安装、关键连接等作业过程。针对有洁净度或特殊工艺要求的场景，可结合现场规范记录相关作业信息。

Electronic work instructions, key process confirmation and process parameter recording are adopted to standardize operations such as precision component installation and critical connections. For scenarios requiring cleanliness or special process requirements, relevant operational information can be recorded in compliance with on-site specifications.

3. 整机调试与测试数据管理

Complete‑Machine Commissioning and Test Data Management

围绕功能验证、性能测试及出厂检验，记录测试项目、测试结果、判定状态和异常处理情况，并关联设备序列号与整机配置，形成完整的调试测试档案。

For functional verification, performance testing and factory acceptance inspection, record test items, test results, judgment status and anomaly handling. Associate these records with equipment serial numbers and complete‑machine configurations to build comprehensive commissioning and test archives.

4. 质量追溯与异常闭环

Quality Traceability and Anomaly Closed‑Loop Management

关联关键部件批次、装配记录、软硬件版本及测试结果，建立整机制造档案。针对装配不合格、测试失败及返工返修等异常，记录处理措施与复测结果，支持质量问题定位和整改验证。

Establish complete complete‑machine manufacturing archives by correlating batches of key components, assembly records, software and hardware versions, and test results. For anomalies such as assembly non‑conformities, test failures, rework and repair, document corrective actions and retest outcomes to support quality‑problem identification and rectification verification.

方案价值

Solution Benefits

装配过程可控：规范关键作业流程，确保设备配置与装配记录一致。

Controllable assembly process: Standardize key operating workflows and ensure alignment between equipment configuration and assembly records.

测试结果可追溯：关联整机配置、调试过程及测试数据，提升质量核查效率。

Test Result Traceability: Correlate unit configuration, commissioning process and test data for higher quality verification efficiency.

质量问题可定位：打通关键部件、制造过程与测试记录，支持问题追溯与闭环处理。

Localizable quality issues: Connect key components, manufacturing workflows and test records to enable problem traceability and closed‑loop handling.

设备交付有依据：建立完整的制造与测试档案，为出厂验收及后续服务提供支持。

Evidence‑based equipment delivery: Generate full manufacturing and test archives to support factory acceptance and follow‑up services.